factories are having Fully Automatic Fin Presses , Expanders,Hair Pin
Bending Machines , Conveyorised Flushing & Oven Baking, Auto Brazing ,
Flushing , Evacuation , Choke Test & Leak Test Facilities.
Shanti is all poised for a major expansion of Coil Shop and very soon there
will be Exclusive Coil Factory at Rudrapur being specially designed to meet
Export Segment Needs and requirements such as Helium Leak Test Facility , UL
Manufacturing Standards , Contamination Test Lab etc.
Refrigeration Quality Connecting Tubings:
Shanti’s both the factories are well equipped with hundreds of Specially
Designed Tube Bending Fixtures, Swage Up / Swage Down Toolings , Capillary
Forming Tools , Spinning Machines, Deburring Tools, Brazing Fixtures with
facility to bleed N2 while brazing, Flushing Facility , Choke Test Facility
etc. Shanti’s is well equipped with Bundy Tube Bending & Forming high speed
SPM which caters to Refrigerator Condenser Coil Requirements.
All these facilities enable Shanti to produce 10 Lacs connecting tubes per
annum in any intricate shapes and sizes for Air Conditioner , Water Cooler ,
Refrigerator , Commercial Refrigeration etc & even for Automotive
Stain Less Steel Evaporating Water Cooler Tanks:
Shanti has mastered the technique of manufacturing Water Cooler Tanks in 304
Grade Stain Less Steel in various sizes & shapes. Shanti’s Tank
manufacturing facility is equipped with Tank Forming Machines, Seam Welding
SPM , Coiling Process, Soldering , Pressure Testing & Passivation
Facilities. Highly skilled and experienced workmen play key role in this
section. The team produces nearly 35000 Water Cooler Tanks per annum for Key
Customers like Voltas , Usha International etc.
Heavy & Light Sheet Metal Pressed Parts:
Shanti’s prestigious Heavy & Light Duty Press Shops at Silvassa & Rudrapur
are well equipped with about 50 Power Presses in capacities ranging from 400
Tons to 25 Tons capacities, Shearing Machines ,Press Brakes, Resistance
Welding Machines , Arc Welding Machines & In-house Tool Room Facility. These
Tool Room produce all critical sheet metal parts of Air Conditioners, Water
Coolers, Commercial ACs and also capable to produce Sheet Metal Parts in
intricate shapes and sizes for Automobile Industry.
Completely Built Air Conditioner, ODU, WC Assemblies:
Shanti’s all round knowledge, experience and capacity to produce all major
components of HVAC products has paid dividends.
Soon State of the Art, 90 Meter Long U shape Free Flow Automatic Conveyor
Line will be operative at Rudrapur to assemble & test 1000 ACs / Shift i.e
about 3 Lacs ACs / Year capacity for OEMs to encash on rapidly growing
Comfort & Commercial Air Conditioning Markets . This line is well equipped
with Galilio Italian Make High Speed Gas Charging Machine, Inficon, Germany
Make Halogen Leak Detectors, High Capacity Multi Stage Vacuum Pumps,
Automatic Run Test Facilty by coupling Dummy IDUs, Safety Analyser , Auto
Packaging Machine etc.
The line besides producing high volumes will focus on IQC, LQC, FQC ,
Reliability Tests, Safety Tests, Psychrometric Lab Type Tests etc. Shanti is
investing major part of it’s funds to set up Chinese Make Test Lab to test
ACs according to ASHRAE 37 Standards and will correlate the Lab with
International Test Lab.