QUALITY POLICY :  WE, AT SHANTI GROUP OF INDUSTRIES ARE COMMITED TO CONTINUALLY UPGRADE TECHNOLOGY & RESOURCES TO MANUFACTURE AND DELIVER END PRODUCTS -DEFECT FREE, ON TIME & AT COMPETITIVE PRICE. TO SATISFY OUR VALUED CUSTOMERS NEED.

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PRODUCT SPECIFICATIONS & CAPACITIES

 


Fin & Tube Type Heat Exchanger Coils:
4 Heat Exchanger Lines from Rudrapur & Silvassa Plants manufacture 5.5 Lacs 7 mm & 5 Lacs 9.52 mm coils per annum depending in size.The Fin Lines & Special Dies can produce 32 Coil Configurations in various sizes as given below. Depending on customer requirements these coils can withstand 500 p.s.i.g. design pressure and 2500 p.s.i.g. Ultimate Bursting Pressures capable to meet UL Standards.

 
Tube Sizes  7 mm  9.52 mm 12.7 mm 15.87 mm
Fin Design   
 
Corrugated
Louvered
Plain
Corrugated
Louvered
Plain
Corrugated
Louvered
Plain
Corrugated
Louvered
Plain
Fin Edge Rippled
Straight
Rippled
Straight
Rippled
Straight
Rippled
Straight
Fin Surface Bare
Hydrophilic
Bare
Hydrophilic
Bare
Hydrophilic
Bare
Hydrophilic

 


 

 

 

 

Both the factories are having Fully Automatic Fin Presses , Expanders,Hair Pin Bending Machines , Conveyorised Flushing & Oven Baking, Auto Brazing , Flushing , Evacuation , Choke Test & Leak Test Facilities.

Shanti is all poised for a major expansion of Coil Shop and very soon there will be Exclusive Coil Factory at Rudrapur being specially designed to meet Export Segment Needs and requirements such as Helium Leak Test Facility , UL Manufacturing Standards , Contamination Test Lab etc.

Refrigeration Quality Connecting Tubings:
Shanti’s both the factories are well equipped with hundreds of Specially Designed Tube Bending Fixtures, Swage Up / Swage Down Toolings , Capillary Forming Tools , Spinning Machines, Deburring Tools, Brazing Fixtures with facility to bleed N2 while brazing, Flushing Facility , Choke Test Facility etc. Shanti’s is well equipped with Bundy Tube Bending & Forming high speed SPM which caters to Refrigerator Condenser Coil Requirements.

All these facilities enable Shanti to produce 10 Lacs connecting tubes per annum in any intricate shapes and sizes for Air Conditioner , Water Cooler , Refrigerator , Commercial Refrigeration etc & even for Automotive Applications.

Stain Less Steel Evaporating Water Cooler Tanks:
Shanti has mastered the technique of manufacturing Water Cooler Tanks in 304 Grade Stain Less Steel in various sizes & shapes. Shanti’s Tank manufacturing facility is equipped with Tank Forming Machines, Seam Welding SPM , Coiling Process, Soldering , Pressure Testing & Passivation Facilities. Highly skilled and experienced workmen play key role in this section. The team produces nearly 35000 Water Cooler Tanks per annum for Key Customers like Voltas , Usha International etc.

Heavy & Light Sheet Metal Pressed Parts:
Shanti’s prestigious Heavy & Light Duty Press Shops at Silvassa & Rudrapur are well equipped with about 50 Power Presses in capacities ranging from 400 Tons to 25 Tons capacities, Shearing Machines ,Press Brakes, Resistance Welding Machines , Arc Welding Machines & In-house Tool Room Facility. These Tool Room produce all critical sheet metal parts of Air Conditioners, Water Coolers, Commercial ACs and also capable to produce Sheet Metal Parts in intricate shapes and sizes for Automobile Industry.

Completely Built Air Conditioner, ODU, WC Assemblies:
Shanti’s all round knowledge, experience and capacity to produce all major components of HVAC products has paid dividends.

Soon State of the Art, 90 Meter Long U shape Free Flow Automatic Conveyor Line will be operative at Rudrapur to assemble & test 1000 ACs / Shift i.e about 3 Lacs ACs / Year capacity for OEMs to encash on rapidly growing Comfort & Commercial Air Conditioning Markets . This line is well equipped with Galilio Italian Make High Speed Gas Charging Machine, Inficon, Germany Make Halogen Leak Detectors, High Capacity Multi Stage Vacuum Pumps, Automatic Run Test Facilty by coupling Dummy IDUs, Safety Analyser , Auto Packaging Machine etc.

The line besides producing high volumes will focus on IQC, LQC, FQC , Reliability Tests, Safety Tests, Psychrometric Lab Type Tests etc. Shanti is investing major part of it’s funds to set up Chinese Make Test Lab to test ACs according to ASHRAE 37 Standards and will correlate the Lab with International Test Lab.
 

 

 

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